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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類(lèi)。其中，后者的產(chǎn)品門(mén)類(lèi)較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專(zhuān)業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車(chē)制造企業(yè)發(fā)展進(jìn)程。

其一，汽車(chē)機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車(chē)制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車(chē)制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車(chē)機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車(chē)加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車(chē)制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專(zhuān)業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專(zhuān)業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車(chē)金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專(zhuān)業(yè)知識(shí)與技能水平。
 

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Motion Control MPL-A4530K-SK24AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,230V,BRK,11KG

Motion Control 2090-XXNFMP-S07 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,7M

CBL-HSLK-06-RA Serial Cable, Operator Interface Panel (OIP) to IMC or Target, Rt. Ang, 6 Ft.

IC641PCC002 Complete Development System - 128 Points

IC800SLR003 Ext. Regen Resistor, 20 Ohm 300W for 1000W 230VAC SL Amplifier

OIP-DSP1-CRR Operator Interface Panel

20B-STD-A0 PowerFlex 700 std Control Cassette Kit

20DD460ACENNBEASE PowerFlex 700S AC Drive 20D

20SF1K0NEM PowerFlex 1000 A SCR Bus Supply

2711P-B6M5A8 PanelView Plus 6 6 Gray/Touch AC RS232

280-PWRM35B-M30 ArmorConnect 3-PH Power Media trnk cable

輸出:0～10V,-10～+10V,4～20毫安

1492-MR5X8H11-20 Connection Products

1494V-RB3 Connecting Rod

軟啟動(dòng)器 3RW44666BC45

運(yùn)行版軟件 6AV2104-4KK04-0AE0 SIMATIC WinCC Runtime Advanced V14 Upgrade ： WinCC flexible 2008 Runtime 8192 PowerTags -> WinCC Runtime Advanced 8192 PowerTags V14

1585J-M4TBJM-25 RJ45 Ethernet Media

1756-OB8 ControlLogix 8 Pt 12/24V DC D/O Module

188-K1C010 Miniature Circuit Breaker 1 A

194E-G3673 Terminals For Load Switch

2090-CFBM7DF-CDAF60 MP-Series 60m Feedback Cable

2090-UXBC-D1501 Ultra Series 1m Breakout Board Cable

BC646OEM0301 OEM Edge Renewal - Machine Edition

GC647DMC050 GC DataMart 50 Reporting Clients

IC200ALG260 Analog b 12 bit voltage/current 8 channel

IC646IFCLNTCRO005K iFIX iClient Read Only 5 PK Keyless (M1 Kit Part)

IC647IFPLSR00900K iFIX Plus SCADA 900 I/O Server (M1 Kit Part)

IC660MLD100 Label for IC660BBD100/101 (Qty 100)

IC697BEM721RR I/O Link Interface Module

IC800AIHV080 Alpha SVM1-80HVi Alpha HVi-series 80 amp amplifier kit

ControlLogix/1756 System 1756-L55 LOGIX5555 PROCESSOR WITH NO USER MEMORY

Industrial Computers 6182H-7BEH15B VVCE 700, KEY/TOUCH, EXT MEM, CNET, AC

Process Control 9324RSFBCU1 UPGRADE RSFIELDBUS CONFIG SW 64 TO 256 FB

Operator Interface 2711P-B15C4D2 PV PLUS 1500, KEY/TOUCH, ENET, DC PS, EXT MEM

Support 9240-DNSDTR SUPT REINSTATEMENT CONTRACT FOR 9240DNSDT

Support 6310-DES 6310-DE SOFTWARE SUPPORT RENEWAL

Support F1794-ACN15SERC FIRMWARE UPGRADE FOR 1794-ACN15 I/O MODULE

RSI Software Products 9301-2SE2350U2 UPGRADE: IN-SUPT: RSVIEW32 WORKS 300 TO 5000

RSI Software Products 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

RSI Software Products 9399-WDBUG WINTELLIGENT DATABASE USER GUIDE

Motion Control 8720MC-LR10-100B 10%,100AMP,460VAC LINE REACTOR

BC646MRD150 Logic PC Runtime (HRT) 150 I/O

IC300RCS083 8 DC Inputs (12/24vdc). 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP), 4 Analog Inputs (0-20ma, 4-20ma, 12 bit), 2 Analog Outputs (4-20ma). Built-in network interface for CsCAN or DeviceNet slave

IC754VBL06CTD 6" TFT QuickPanel View, Loaded, 24 Vdc, Blank Label

MTR-3T55-H-R-B-M-0RR Servo Motor Metric 24V Brake

20AC8P7C3AYNNNC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A3EYNANANE PowerFlex 700S AC Drive 20D

20G1ANC205AA0NNNNN PowerFlex 755 AC Packaged Drive

25B-E3P0N104 PowerFlex 525 1.5kW (2Hp) AC Drive

280-FAM22F ArmorConnect M22 Female Receptacle

FR-F740-2.2K 3.7 KVA 4.8A 2.2KW 3相AC380V/50Hz/60Hz

1492-LG2T IEC Term Blck 3.5x63x29.5mm Spr Clp

1494F-S1 Disconnect Switch Handle

軟啟動(dòng)器 3RW44362BC44

ET 200SP 6ES7131-6BF60-0AA0 DI 8x24VDC 源型輸入，基本型， 基座單元類(lèi)型 A0

1585D-E4UBDE-0M6 1585D Ethernet Media Patchcord

1753-IF8XOF4 GuardPLC Combination Module

1794-IC16 Flex 16 Point Digital Input Module

194E-AA32E-TN-PE 194E Load switch

2080-LC30-16AWB Micro830 16 I/O Controller

2090-CSWM1DF-18AA01 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MPS050 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 50 Pack

HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power sup plies.

IC610CHS134RR Rack, 24Vdc Power Supply (10 Slots)

IC647HSTSC500KM Server to Server Collector for Historian - Standard Server 500,000 Points (M4 Key)

IC660BBA106RR Curr Src Analog Input Block, 115Vac/125Vdc Power, 6 Inputs, Ph B

IC694MDL940 Output module, relay 2 amp 16 point, non isolated.

IC756WDN009E-23 DV Development Sys VB, Java, C++, C, English, Version 2.3

MicroLogix 1500/1769 System 1764-RPLCDR1 PROCESSOR DOOR REPLACEMENT KIT

PLC-5/1771 System 1771-P4SK CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,120V AC

Distributed I/O 1798-IB4 FLEXARMOR 4 POINT 24VDC SINKING INPUT MODULE

Operator Interface 2711P-B6M20D PV PLUS 600 GRAYSCALE, KEY/TOUCH, ETHERNET, DC PS

Support 9323-PA2IR SUPT REINSTATEMENT CONTRACT FOR 9323PA2I

Support 9358-PB03S SUPT RENEWAL CONTRACT FOR 9358PB03ENE

Support F1772-LZPSERD FIRMWARE UPGRADE FOR 1772-LZP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD6U7ENE RSLOGIX 5000 FULL TO PRO UPGRADE, ENGLISH

RSI Software Products 9305-RSVADFCJPE RSVIEW32 ACTIVE DISPLAY FLOATING CLIENT

RSI Software Products 9358-SYNSEUE SYNCHRONIZATION UTILITY (UNLIMITED)