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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標準規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導致諸多項目受阻。總體而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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Motion Control 2098-IPD-075 DRIVE, 35A/75A, ULTRA5000

ACC-MAN-002 OBSOLETE - QUICKDESIGNER MANUAL SET

IC300ADC110 4 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPK000RR Datapanel K - 256x64 LCD with EL backlight. Various sizes of text only. Includes integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6077-K156 Noise filter for Alpha servo PSM-18HVi and PSM-30HVi power supply modules (required for CE)

20BE077A0AYNANC0 PowerFlex 700 AC Drive 77 A 75 Hp 20B

20G14NF212JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF023-BL PowerFlex 520 22.9A 230V EMC Filter Kit

2711P-RVT12 PV Plus 1250 Hi Bright Disp Solar Visor

FRN220G11S-4CX 316KVA 415A 220KW 3相AC380V/50Hz/60Hz

1492-JD3-G IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W16S IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40746BB35

工藝型 CPU 6ES7 511-1TK01-0AB0 CPU 1511T-1 PN，225 KB 程序，1 MB 數(shù)據(jù)；60 ns；集成 X1: 2x PN 接口，支持 IRT

153H-C85XBD-48 SMC-3 ENCLOSED COMBINATION 85A

1746-C9 SLC 36 inch Interconnect Cable

1786-FS100 200 MICRON CBL ASSY 100 MS (328 .1 FT)

193-T1AB16 1.1-1.6 A IEC Bibllic Overload Relay

20-FI13306 POWER MODULE NON-REGEN FRONT END

2090-CSBM1DF-14AA01 Kinetix Cable Single DSL 2090-Series

20AC011C3AYNANC0 PowerFlex 70 AC Drive 20A

GA647TDV300 Proficy GlobalCare Assist for CIMPLICITY HMI Server I/O 300 Development and Runtime System

GP647IFPRDV00300 GCP iFIX Profsnl SCADA 300 I/O Dev

IC600BF948RR I/O Communication Control Module (I/O CCM)

IC647HSTCS100KM Historian Enterprise Corporate Server 100000 Points (M4 Key)

IC647TRT300 CIMPLICITY HMI Server 300 I/O Runtime System

IC693PWR321RR Power Supply, 120/240 Vac, 125 Vdc, 30 Watts

IC756MDV010E-97 DV Draw Dvlpnt on Alpha OpenVMS, English, Version 9.7

MicroLogix 1000/1761 System 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

PLC-5/1771 System 1771-NIV1 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-88HCCBL HIGH CURRENT BLOCK CABLE

Communications 9351-VS INTERCHANGE FOR OPENVMS

Operator Interface D6190-6.5.3 CONTROLVIEW GRAFIX EDITOR(6190-GFX)USER'S MNL

Support 9358-B60R SUPT REINSTATEMENT CONTRACT FOR 9358B60ENE

Support 9392-CDRSNLU UPGRADE TO ENGLISH/NETHERLANDS BUNDLE

RSI Software Products 9324-RL0100DEE RSLOGIX 500 STARTER GERMAN CD

RSI Software Products 9301-2SE3500U1 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 32K TO 100K

RSI Software Products 9356-STD2200U1R UPGRADE: OUT-SUPT: RSSQL STAND.150 TAG TO 300 TAG

Motion Control TL-SSN-2 KIT, SHAFT SEAL, TL-X2XX MTRS

44C742433-001 Cable, IC800ABK001 Battery Pack to Beta Amplifier, 2 Meters

IC200CHS015 I/O INTERPOSING SPRING STYLE

IC694MDL660 RX3i 24VDC Input Module 32 point. Module is supported by serial bus andis not limited to the universal base or expansion base. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 spring clamp style terminal block).

MSI-VALMET Valmet PaperLab Interface

VSPCSE-ADMIN VisualSPC SE Administration Bundle includes Attributes, Analyst, Desig ner, Wizard, Importer and Reports.

20BD040A3AYNAND0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JF650JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D1P4N104 PowerFlex 40P- 0.4 kW (0.5 HP) AC Drive