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A02B-0120-C182現(xiàn)貨 in stock! 歡迎來電咨詢~！！

A02B-0120-C182,

A02B-0120-C182

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作�？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹

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IMC-31PP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet 24 Amp

SLC/1746 System 9399-S5SR 9399-S5SR SLC-500 A.I. SERIES SOFTWARE REFERENCE

Distributed I/O 1732D-IB8M12 DEVICENET 24VDC 8 INPUT W/M12

Application-specific products 1404-M805B-232 MASTER MODULE-PQ 232 COM-24V P/S

Operator Interface 2711-T10C1 PV1000 COLOR TOUCH, RIO & RS232 PRINT

Support 9301-2SE3400ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400ES

Support 9381-P500KENS SUPPORT RENEWAL CONTRACT FOR 9381P500KEN

DeviceNet Products 1790-T0A8X LDX I/O, 120V AC, 8 OUTPUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U1 RSVIEW RUNTIME 300 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-EPBKY30ENE RSBIZWARE EPROCEDURE BACKUP KEY 30 UNITS

Motion Control MPL-B520K-MK22AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,11.3KG

Motion Control 9101-1392 KIT, TERMINAL BLOCK, J2 TO 25 PIN TB, 1M

GQPJ2D101S2P 5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRD075 Logic PC (HRT) 75 Tag Runtime System

MTR-3T22-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 2C5 PC Port is 25-pin male and CNC port is 25-pin female. This is for Xon/ Xoff communications.

20BC056A3AYNANA0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE041AA0NNNNN PowerFlex 753 AC Packaged Drive

22-XCOMM-DC-BASE PowerFlex External Comm Enclosure

140CPU43412U Quantum Unity Quantum 43412 CPU

281D-F12Z-10C-CRW ArmorStart Direct Online RVSG Starter

C200H-ID215 多點I/O單元, DC輸入 24VDC 32點

1492-QP5-6 IEC 6 pole Plug-in Connection Block

連接電纜 6ES7468-1BF00-0AA0 IM 電纜，5m

變送器 3RS11011CD30

1497-E-BASX-3-N Control Circuit Transber

1606-XL480EP Power Supply XL 480 W Power Supply

1762-L24BXB MicroLogix 1200 24 Point Controller

188-K3C500 Miniature Circuit Breaker 50 A

194L-G3576 194L IP66 Noryl Plastic Enclosure

2090-CPBM7DF-04AA60 MP-Series 60m Power and Brake Cable

2090-XXNFY-S30 Y-Series 30 m Length Feedback Cable

BC647SPR010 Solution Provider Renewal < 10 keys includes up to 10 key flashes which could be M4 or M1, Global Care Complete (iGC SP1)

GC647PRTDB2 GlobalCare Complete - Proficy Portal DB2 Connector Ver 3.0

IC200MDL643LT INPUT 5/12VDC POS/NEG LOGIC (2 GROUPS OF 8) 16PT (LT)

IC646PCMS01 Proficy Change Management Electronic Signature Module (Single)

IC647MPS001 Logic Developer PLC Standard with USB Hardware key

IC676CBLPWM100 IP67 Power Cordset - 10 Meters - Male Connector w/Leads

IC697PWR711FFM Power Supply, 120/240 VAC, 100 Watts, FM Approved

IC800SSI107RP2RR 7.2A, 115/230V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L20F 20 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RDT7C VVCE 700, TOUCH SCREEN DISPLAY MODULE

Process Control 9399-RSPCPHPG RSBATCH PC-BASED PHASES PROGRAMMER'S GUIDE

Operator Interface 2711-B5A3 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9303-3CS0E20R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E20

Support 9371-RSWD2S SUPT RENEWAL CONTRACT FOR 9371RSWD2

ControlNet Products 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE2500ITU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBKEY10ENE RSBIZWARE BATCH BACK-UP KEY 10 UNITS

Motion Control MPL-A4530K-HK22AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,8.2KG

Motion Control 2090-UXPC-D0903 CABLE,9/9 POS,45 DEG D/STRAIGHT D,3M

CBL-3T-RD-20 Resolver Cable for MTR-3T Series Servo Motors, 20 Ft.

IC641HBR300 Max-ON "Lite" Software for 90-30 Hot Stand By Redundancy

IC800SLM500M2KE25 5000W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647TSSOPCS000 Proficy Troubleshooter Connector: OPC Server Read & Write

20AE2P7A0AYYNNC0 PowerFlex 70 AC Drive 2.7 A at 2 Hp 20A

20DD2P1A0EYNANANE PowerFlex 700S AC Drive 20D

20P41AE405RA0NNN PowerFlex 575V AC 300 HP DC Drive

2711P-B4C5D8 PanelView Plus 6 Graphic Terminal

280-PWRM35A-M3 ArmorConnect 3 Meter M35 Patchcord

CPM1A-30CDT-D-V1 30點主機 DC24V 18點入，12點晶體管輸出.漏型

1492-MCGAT240 Ground Fault Circuit Breaker

1494V-L3 DISCONNECT SWITCH ACCESSORY

軟啟動器 3RW44656BC46

運行版軟件 6AV2104-2KL04-0BD0 SIMATIC WinCC Runtime Advanced Powerpack 8192 PowerTags -> 16384 PowerTags V14

1585J-M4TBJM-0M2 RJ45 Ethernet Media

1756-OB16DK ControlLogix 16 Point Digital Output

188-K1B320 Miniature Circuit Breaker 32 A